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Lab Manufacturers China

Cell Processing

细胞处理设备

CPR · Biotechnology Equipment · 5 models

By Lab Manufacturers China Technical TeamLast reviewed Standards: EU GMP Annex 1, EU GMP Annex 11, 21 CFR Part 11

Standards referenced

  • EU GMP Annex 1
  • EU GMP Annex 11
  • 21 CFR Part 11
  • 21 CFR Part 1271
  • ISO 13485
  • USP <1046>
  • IEC 61010-1

What are Cell Processing?

Cell processing equipment for biotechnology manufactures cell-based products, taking cells through selection, activation, expansion, washing, concentration, formulation and cryopreservation under closed, controlled and fully documented conditions for cell therapy and regenerative medicine production as well.

5 models of Cell Processing

The 5 models below are current configurations; specifications are confirmed on quotation.

Cell Washing and Concentration System

细胞洗涤与浓缩系统

  • CPR-0001
  • Cell Processing
  • CE (to be confirmed)
  • ISO 13485 manufacturing (to be confirmed)
  • IEC 61010-1 compliance (to be confirmed)
Processing volume:
10 mL–20 L
Final volume:
5–500 mL (user set)
Cell recovery:
Typically above 70–90%
Separation method:
Centrifugal chamber or TFF membrane
Wash cycles:
Programmable, 1–5
Flow path:
Closed, single-use, sterile

A cell washing and concentration system removes medium, beads and impurities from a cell product and reduces it to a defined dose volume in a closed circuit. It is used at the end of cell therapy manufacturing before formulation and fill.

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Automated Cell Expansion System

自动化细胞扩增系统

  • CPR-0002
  • Cell Processing
  • CE (to be confirmed)
  • ISO 13485 manufacturing (to be confirmed)
  • 21 CFR Part 11 software documentation (to be confirmed)
Culture volume:
0.1–50 L
Fold expansion:
Up to several hundred fold (cell dependent)
Temperature control:
35–39 °C, ±0.2 °C
Dissolved oxygen control:
Adjustable setpoint
Feeding mode:
Perfusion or periodic
Gas exchange:
Membrane or gas-permeable bag

An automated cell expansion system grows lymphocytes or other cells in a closed, controlled culture environment with defined feeding and gas exchange. It replaces multiple manual flask cultures in cell therapy manufacturing.

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Cell Selection and Separation System

细胞分选与分离系统

  • CPR-0003
  • Cell Processing
  • CE (to be confirmed)
  • ISO 13485 manufacturing (to be confirmed)
  • IEC 61010-1 compliance (to be confirmed)
Selection principle:
Immunomagnetic or density gradient
Purity:
Typically 90–99% for validated markers
Recovery:
50–90% depending on method
Sample input:
Up to 10^10 cells per run
Processing time:
30 min–3 h
Fluid path:
Closed, single-use

A cell selection and separation system enriches a target cell population from apheresis material or culture using immunomagnetic beads or density gradients. It delivers a defined, high-purity starting population for downstream expansion.

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Cell Cryopreservation and Formulation System

细胞冷冻保存与配制系统

  • CPR-0004
  • Cell Processing
  • CE (to be confirmed)
  • ISO 13485 manufacturing (to be confirmed)
  • IEC 61010-1 compliance (to be confirmed)
Cooling rate:
0.1–10 °C/min, typically 1 °C/min
Temperature range:
Ambient to −80 °C
Formulation volume:
5–500 mL
Cryoprotectant:
DMSO or DMSO-free, user defined
Mixing control:
Controlled stir or in-line mixing
Container formats:
Freezing bags, cryovials

A cell cryopreservation and formulation system mixes cells with cryoprotectant and freezes them at a controlled rate. It provides reproducible, fully closed formulation of the final cell therapy dose for long-term storage.

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Cell Transduction System

细胞转导系统

  • CPR-0005
  • Cell Processing
  • CE (to be confirmed)
  • ISO 13485 manufacturing (to be confirmed)
  • 21 CFR Part 11 software documentation (to be confirmed)
Delivery method:
Lentiviral, retroviral or electroporation
Cell number per run:
Up to 10^9 cells
Vector dose control:
MOI based, user set
Temperature control:
35–39 °C, ±0.2 °C
Electroporation voltage:
Programmable, buffer dependent
Fluid path:
Closed, single-use

A cell transduction system introduces genetic material into cells, typically with viral vectors or electroporation, under controlled and closed conditions. It is used to create engineered cells such as CAR-T therapeutic products.

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Compare Cell Processing models

ModelControlTraceabilityTemperature controlFluid path
Cell Washing and Concentration SystemCPR-0001Automated with operator interfaceBatch record, barcode and user ID——
Automated Cell Expansion SystemCPR-0002——35–39 °C, ±0.2 °CClosed, single-use
Cell Selection and Separation SystemCPR-0003Automated with program and record——Closed, single-use
Cell Cryopreservation and Formulation SystemCPR-0004———Closed, single-use
Cell Transduction SystemCPR-0005—Batch record with vector lot linkage35–39 °C, ±0.2 °CClosed, single-use

Indicative values for this product class. Final specifications are confirmed on the quotation and in the calibration documents supplied with the instrument.

How do Cell Processing work?

Cell processing equipment manipulates living cells while preserving viability and function. Separation and selection use immunomagnetic beads or density gradients to enrich a target population. Activation with antibodies or cytokines prepares T cells or other lymphocytes for expansion, which is then carried out in closed, gas-permeable culture systems with controlled temperature, dissolved oxygen and feeding. Washing and concentration use centrifugation in a closed chamber or tangential flow filtration to remove medium, beads and impurities and to reach a defined dose volume. Formulation adds a cryoprotectant such as dimethyl sulfoxide before controlled-rate freezing stores the product at low temperature. Because the product is living and often autologous, the equipment is designed for closed processing, single-use fluid paths, low shear and full traceability of each patient batch.

Which Cell Processing variants are available?

  • Cell Washing and Concentration System — A cell washing and concentration system removes medium, beads and impurities from a cell product and reduces it to a defined dose volume in a closed circuit.
  • Automated Cell Expansion System — An automated cell expansion system grows lymphocytes or other cells in a closed, controlled culture environment with defined feeding and gas exchange.
  • Cell Selection and Separation System — A cell selection and separation system enriches a target cell population from apheresis material or culture using immunomagnetic beads or density gradients.
  • Cell Cryopreservation and Formulation System — A cell cryopreservation and formulation system mixes cells with cryoprotectant and freezes them at a controlled rate.
  • Cell Transduction System — A cell transduction system introduces genetic material into cells, typically with viral vectors or electroporation, under controlled and closed conditions.

How do I choose the right variant?

Select equipment from the cell type, the target dose and the closedness your product requires. Autologous therapies need single-use, closed fluid paths that avoid open manipulation, so specify bag and connector formats and whether processing is manual, semi-automated or fully automated. For selection, choose immunomagnetic or density-based methods according to the required purity, recovery and whether the target is rare. For expansion, match the culture surface area, gas exchange and feeding strategy to the expected fold expansion and cell density. For washing and concentration, define the final dose volume, acceptable recovery and whether a cryoprotectant must be added in the same closed circuit. Confirm traceability, batch records and validation support, and check that the system fits your cleanroom grade and operator workflow.

Where are Cell Processing used?

Cell Processing are specified in autologous cell therapy manufacturing, allogeneic cell product manufacturing, CAR-T and TCR cell production, stem cell processing, regenerative medicine development and contract cell manufacturing.

Which standards and certifications apply?

Work with Cell Processing is commonly governed by EU GMP Annex 1, EU GMP Annex 11, 21 CFR Part 11, 21 CFR Part 1271, ISO 13485, USP <1046> and IEC 61010-1. Instrument certifications such as CE marking are confirmed per configuration and never assumed.

What are the key considerations before purchase?

Handle all materials under the appropriate biosafety and cleanroom conditions, and use aseptic technique throughout. Verify that reagents and consumables are qualified for the process and that lot changes are controlled. Confirm closed-system integrity, especially connectors and welds, and monitor cell counts, viability and sterility at defined points. Programmable steps should be locked and version controlled, and each patient or batch record should capture operator, reagents and deviations. Maintain temperature control and check that shear and centrifugation settings do not reduce viability. For regulated production, validate the process, qualify the equipment and confirm that software meets data integrity requirements. Electrical safety follows IEC 61010-1.

Frequently asked questions about Cell Processing

It manufactures cell-based products by selecting, activating, expanding, washing, concentrating, formulating and freezing cells. It is used in cell therapy production, stem cell processing and regenerative medicine, where closed, documented handling preserves viability and meets quality requirements.

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